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Water hammer and unsteady flows in pipes

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                                      UNSTEADY FLOW IN PIPES

When water is flowing through a pipe is suddenly stopped by the use of valve then we can see sudden rise in pressure inside the pipe and this pressure waves transmitted along the length of the pipe and it creates knocking like sound effects knows as 'water hammer'. In doing so, there are rapid pressure oscillation in the pipe, often accompanied by a hammering like sound, this phenomenon is called as 'Water hammer effect'. Sometimes the pressure may rise to the greater extent and may causes serious damage to the pipe. Therefore the 'water hammer' effects should be properly studied in the pipes.


  • The magnitude of pressure rise depends on:

  i)    Speed at which the valve is closed

 (ii)   The velocity of flow (V)

(iii)   The length of the pipe (L)

(iv)    Elastic properties of pipe material (E) and flowing fluid (K).


  • Causes of water hammer (or hammer blow):

(i)   Valve operation (i.e. closing or opening of valve)

(ii)   Mechanical failure of control devices like valve

(iii)  Starting or shut down of pumps and hydro turbine

       (v)   Fluctuation in power demand in turbine


Effect of water hammer (or hammer blow):

 (i)  High pressure fluctuation in pipeline

           (ii)  Rupture of pipe or valve beyond safety limit

           (iii)  High pressure requirements for the design of pipeline and pressure pipe such as penstocks


                               Theory of water hammer phenomenon


Fig: Simple Description of Water Hammer




As the valve at the end of the pipe is closed suddenly, the water in the pipe retards and hence there is a pressure increases instantaneously. This pressure swings normal HGL to a position as indicated by dotted line (i.e. upward) in the Figure.


Since, the pressure at the reservoir is atmospheric and hence constant, the +ve sing results in the back flow from the pipe into the reservoir. As the water flows back into the reservoir, it creates partial vacuum conditions in the pipe and the pressure in the pipe swings in the -ve direction (i.e. downward). This indicates the reservoir water to flow into the pipe. But, the valve being partially closed, much of this water is again retarded giving rise to a +ve swing again.


Consider a long pipe of length (L) and of cross-sectional area (A), carrying liquid flowing with a velocity (V=Q/A). Due to the closing of the valve, let the liquid be brought to rest in time (t) seconds.


So, the total mass of liquid contained in the pipe (m) = ρ x Volumeρ (AL); (Sinceρ = Density )


However we assumed that the we adjusted rate of closure of valve such that we brought the liquid inside the pipe to the rest with uniform -ve acceleration from initial velocity 'V' to '0' in time 't' seconds.


                                             Thus, rate of retardation (a) =V/t

    Now, Force on valve (F) is= m*a=ρ(AL)*V/t                    i)

Again, due closure of valve the pressure will be increased. So, increased pressure force (Fi) available for producing retardation is

                                            :. Fi= Pi*A                                  ii)

Where, Pi = Inertia (or Increased or Dynamic) pressure = γwHD



                                       Now, equating equation (I) and (Il), we get

                                   Pi*A= ρ (AL) (V/t)

                                       :. Pi=ρ (L/t)V

                                 :. Pi=ρcV


Which is the required expression to calculate the 'Increased (or Inertia or Dynamic) pressure'; where, 'C' = Velocity of wave (= L/t), 'HD' = Inertia (or Increased or Dynamic) head (=Pi/γ =ρ(L/t)V/γ  =VL/gt) and 'Hs' = Static head (Ps/γ).

Regarding the analysis of water hammer effect in pipe, some terminologies are defined as,

  •      Time to travel by pressure wave from 'Valve' to 'Reservoir' is
Time (t) = L/t
  •         Time to travel by pressure wave from 'Valve' to 'Reservoir' and back to 'Valve' is

Critical time (tc) = 2t = 2 L/C

  •      Time of closure of 'Valve' = T

The valve may be closed either gradually or instantaneously and according to the nature of the closure of the valve, the expressions for calculating the pressure head due to water hammer may be developed as indicated below.

Slow (or Gradual or Partial) Closure of Valve [Incompressible Theory]: (T > tc.)


Inertia (or Increased or Dynamic) pressure (Pi) = ρcv

Where, [Velocity of wave (C) = 2L/T for 1 < T/tc < 1.5 ] and [Velocity of wave (C) = L/T for T/ tc > 1.5 ]


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            Instantaneous (or Rapid or Fast) Closure of Valve [Elastic Theory]: (T < tc)


From the equation Pi = ρ(L/T)V ; if the time of closure (T) = t = 0, then, Pi = ∞ . But from the experimental observations, even for a very rapid closure of the valve, the pressure rise (Pi) is quite finite and measurable.


So, it may therefore be concluded that in the derivation of equation (Ill) certain essential factors have been omitted. These factors are;

i)Compressibility of liquid (K) and

      (ii)       Elasticity of pipe material (E).


Hence, both these factors make it impossible for the liquid column to be stopped instantaneously even if it was possible to close the valve instantaneously.


This may however be explained by means of a simple example as shown Figure below. If the head of loosely trucks is suddenly checked the following trucks still keep on moving until all the gap between them has been covered and only then the whole train will come to rest. This means that even after first truck is stopped but the last truck will move through the certain distance and it finally comes to the rest.



                                                     

Fig: Stopping of a Loosely Coupled Train



This similar process can be observed inside the pipe during the phenomenon of 'water hammer'.


Figure 4-3 (a) shows the normal flow condition of the liquid in the pipe with normal velocity (V), under normal pressure head (HS), at the moment just before the valve at end 'B' is instantaneously shut. Here friction head is quite small in comparison with inertia head and hence we can neglect it.



Figure 4-3 (b) shows the condition immediately after the valve at 'B' is closed. Thus a wave of inertia pressure, as shown by the step in the HGL, has begun to travel with velocity (C) in the U/S, which results in compressing the water and also expanding the pipe. Meanwhile the liquid on the left of the advancing wave continues to move on as nothing has happened to it.


Figure 4-3 (c) shows that the wave has advanced further.

Figure 4-3 (d) shows that the liquid in the entire pipe is at rest under a pressure head (HS+HD); the whole of the pipe having been distended under this pressure.





Fig: Transmission of Pressure Wave along a Pipe due to Instantaneous Closure of Valve



Thus, if 'dt' is the time required to stop the liquid column, then in this interval of time a transverse plane (AX) at the end of the column has been able to move through a distance 'dL' to a new position (AX'); in other words, the compression of the liquid column together with the increase in the pipe diameter have made space for an amount of liquid '(IQ' (shown by hatching) to enter the pipe after the valve has been shut.


So, when the wave comes back to 'Valve' after closure of 'Valve', then high pressure wave is again move to 'Reservoir' from 'Valve'. Here, liquid from the 'Reservoir' continuously enter into the pipe but end 'Valve' is closed. This causes the liquid inside the pipe is compressed and the pipe material gets stressed (This means circumferential and longitudinal stress are produced inside the pipes).

Now we know;







Now,

  • v/c
We know,

Inertia (increased or dynamic) Pressure (Pi)=ρcv




















In this case, pipe is stressed in the circumferential direction. So, circumferential stress (Q) is taken for the analysis. The longitudinal stress (Q) is more or less compensated by support given to pipe. While taking the circumferential stress (a), strain is also taken as circumferential.

so,


Which is the required expression of velocity of wave (C) for elastic pipe.


(a)   Rigid pipe (or Rigid Water Column Theory; RWCT)


Inertia (or Increased or Dynamic) pressure (Pi) = pcv

While taking the pipe as rigid, then the stretching of pipe along longitudinal and circumferential direction will not be occurred (i.e. 'E' is not considered). So, additional stress due to increased pressure (Pi) can be compensated by compressing the liquid in the pipe column.

 Now we know,



(b)   Elastic pipe (or Elastic Water Column Theory; EWCT)

Inertia (or Increased or Dynamic) pressure (Pi) = pcv


While taking the pipe as elastic, then the additional stress due to increased pressure (Pi) can be compensated by the stretching of pipe along longitudinal and circumferential direction together with compressing the liquid in the pipe column.


So, from the equation (XII),



                                  Progress of Water Hammer Pressure Wave



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Stage: 1

When the valve is closed, the layer of water close to the valve is brought to rest. The layer of water is compressed and consequently the pressure will rise by 'Pi/γ = HD+' and the pipe will get stretched. Successive layers are brought to rest in succession and the pressure rises for greater length of the pipe. The high pressure wave moves upstream with a velocity of 'C' reducing the incoming velocity to zero and reaches the reservoir at time, 'T=L/C'.


Stage: 2

Since, the velocity in the reservoir is approximately zero, there is no change in head. At the end of Stage: 1, the pressure in the pipe is equal to 'Hs + HD+' throughout and the velocity is zero. Since, the pressure in pipe is higher than that in the reservoir, water starts to flow back to the reservoir reducing the pressure in the pipe, an expansion wave of equal magnitude travels with a velocity 'C' towards the valve. The pressure of water falls back and the pipe walls resume their original size. Thus, at the time, ' T=2L/C', the pressure in the pipe in its entire length returns to the normal or original value and water has a velocity 'V' in the backward direction.



Fig: One Cycle of Wave Motion in a Pipe due to Instantaneous Closure of Valve




Stage: 3

With the valve closed, water is not available to maintain backward flow. The water thus comes to rest at this end and the pressure falls by 'Pi/
γ= HD-' below the normal value. This is repeated for every successive layer. The negative pressure wave travels towards the reservoir with velocity 'C' bringing the layer of water to rest and permitting the pipe walls to contract. At 'T= 3L/C', The entire water body comes to rest and the pressure in the entire length of the pipe reduced to 'HD-'.


Stage: 4


Since, reservoir pressure is higher than that in the pipe, the water flows into the pipe attaining a velocity 'V' towards the wave in the normal condition. At 'T = 4L/C', the process repeats to the initial conditions when valves are closed. 

The stages mentioned above now repeat. The pressure is dampened with friction against pipe and elasticity of water and ultimately water comes to rest.


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